MECHANICAL ANALYST & DESIGN ENGINEER - MSME

Jonathan Gonzalez

Professional Summary: Use of Ansys since 2010 and use of Femap/ Nastran since 2023. Core activities in my career: Mesh preparation, mitigation and balancing of stresses, efficient iteration of geometry, mass optimization, interpretation of results, and use of closed-form analysis. I currently work alongside chief engineers, and lead structural design and analysis efforts of a deployable mechanism. Leadership roles at GE and Northrop Grumman.

Resume

FEA Design Technical Skills (9 years):
  • Ansys Workbench (Since 2010)

  • Strand7 (> 1 year)

  • Stress, deformation, modal, random vibration, buckling, harmonic, transient analysis, and strain energy analysis.

  • Non-linear materials, NL contacts, bolted joints, MRB Repair models, composites, impact analysis, and shrink fit analysis.

  • Geometry optimization, manual meshes, mesh refinements and convergence. 1D, 2D, and 3D models.

  • Calibration of models to test results.

CAD Design Technical Skills:
  • Creo Parametric (13 years)

  • SolidWorks, Certified Expert CSWE

  • SolidWorks PDM and PTC Windchill for Data Management

  • Engineering drawings per ANSI / ASME Y14.5

  • Complex BOM drawings and assembly configurations

  • Draft Analysis, & Interference Analysis.

  • CAD certificates in Sheet metal, Weldments, Surfacing, & Drawing Tools

  • SpaceClaim

  • Autodesk Inventor / CATIA

  • Experienced designing machined, cast, welded, rapid prototyped parts and more.

Closed-form Analysys
  • Mathcad

  • Minitab for statistical analysis

  • Mechanical Fits, force fits & shrink fits hands-on experience

  • Tolerance Stack-Up Analysis Fastener Preload Calculations & Leadscrew calculations

  • Ball Bearing & Roller Bearing sizing, Life calculation, Linear guides, sizing of Tapered lock hubs & bushings, shaft keys, precision ground bars

  • Design of flat thread rolling dies, flat spiral spline dies Design of electromechanical systems, brushless motors interface, hall sensors, and optical sensors.

  • Design of aeromechanical systems, shrouded impellers, high density inlet & outlet guide vanes

Hands On Experiments, Inspection, Documentation, and Inventory Control
  • Operation of High frequency transducers and data acquisition systems

  • Use of Atlas Copco nutrunners & controllers

  • Balancing of impeller rotors using a CAB700 balancer

  • Completing shrink fits using dry ice, design of assembly fixtures

  • Using rapid prototype machine

  • Proficiency in metrology

  • ECO’s, MRB Part Disposition, NCRs

  • Creation of Assembly Procedures, and Work Instructions

  • Agile & QAD for Inventory Control (1 year)

Professional Engineering Experience

Northrop Grumman - Principal Mechanical Engineer

Goleta, CA (January 2023 - Current)

Program Technical Director / Principal Mechanical Engineer. Mechanical design and analysis of satellite booms and support structures. Structural analysis reports. Use of Femap, Ansys, Windchill, Creo, & Mathcad.

Carson, CA ( Dec. 2019 - Dec. 2021 )

  • Mechanical Designer of transducerized installation tools for next generation aerospace fasteners.

  • CFRP Ansys models, linear stress analysis, and non-linear analysis of bolted connections. Lab data to FEA correlation.

  • Statistical analysis for validation of high precision hardware measuring equipment.

  • Engineering drawings per ASME Y14.5, effective use of GD&T.

Howmet Aerospace - Mechanical Engineer
Blue Origin - Mechanical Engineer

Los Osos, CA ( April 2022 - October 2022 )

  • Conceptual 3D design or release mechanisms. Requirements, system modeling, layouts, structural analysis, manufacturing and integration support, test definition and mission support.

  • Use creative thinking and novel manufacturing solutions to solve complex problems with high pressure, cryogenic, and highly stressed hardware.

  • Engineering drawings per ASME Y14.5, effective use of GD&T.

St.Paul, MN ( Contract: April. 2018 - Oct. 2018 )

  • Dynamic simulations of Large Supporting Structures for Turbine Test Facilities using Ansys.

  • Completion of CDR & FDR reports and presentations.

  • Design of alignment mechanism for 9-ton plenum.

  • CAD systems: Inventor, SpaceClaim, & SolidWorks.

Aero Systems Engineering - Mech. Analyst
Revasum - Mechanical Design Engineer

San Luis Obispo, CA ( Nov. 2018 - August. 2019 )

  • Design & development of wafer processing components and systems with optical sensor.

  • Spray nozzle system and tube routing design.

  • Generation of complex assembly drawings using Solidworks & PDM. (ASME Y14.5, GD&T)

Tehachapi, CA ( Jan. 2006 - Dec. 2006 )

  • Operation, performance, first error handling and diagnostics of electromechanical systems of wind turbine generators (WTGs)

  • Weather monitoring, and dispatching of technicians 24/7.

  • Obtained Tower Rescue Tractel Certification for 500’ tall 5MW turbines.

GE Wind - Support Engineer
Xcelaero - Mechanical Engineer / Analyst

San Luis Obispo, CA ( Feb. 2007 - April 2018 )

  • Design, analysis, development and testing of rotating machinery using Creo and Ansys Workbench. Design of assembly and testing fixtures.

  • Lab data to FEA correlation.

  • Use of optical tachometers, oscilloscopes, thermocouples, Hipot testers and more.

  • MRB disposition. Technical meetings vendor sites for quality control and cost effectiveness.

Engineering Internships

Sylmar, CA ( June 2004 - Dec. 2004 )

  • 3D models and drawings of medical devices using Creo Parametric.

St. Jude Medical - Intern
Honeywell Turbo Technologies - Intern

Torrance, CA ( June 2005 - Dec. 2005 )

  • Coordinate Inspection, assembly, test cell instrumentation and testing of high-performance hardware, turbochargers and systems.

  • Document test plans.

  • Design of test fixtures using Creo Parametric.

  • Post processing of lab data.

  • Experience in metrology including use of CMM machine.

Amcor Engineering - Intern

Ventura, CA ( June 2003 - Aug. 2003 )

  • HVAC system drawing releases using AutoCad

Certifications & Training

Ansys & Python:
  • Python Basics for Data Analysis, 2022

  • Python for Data Science: Intermediate, 2021

  • Python for Data Science: Fundamentals I & II, 2021

  • Certificate for Introduction to Ansys Mechanical

  • Certificate for Ansys Mechanical Structural Non-linearities

Solidworks:
  • Certified SolidWorks Expert in Mechanical Design, 2020

  • Certified SolidWorks Professional in Mechanical Design

  • Certified Solidworks Professional in Advanced Surfacing

  • Certified Solidworks Professional in Advanced Weldments

  • Certified Solidworks Professional in Advanced Drawing

  • Certified SW Professional in Advanced Sheet Metal Design

  • Certified SolidWorks Associate in Mechanical Design

GD&T and Other Certificates
  • Geometric Dimensioning and Tolerancing, ANSI / ASME Y14.5, GD&T Interpretation

  • EIT Certificate

  • Certified A&P aircraft mechanic

  • Certified for Tractel Climb & Rescue, 5 MW Wind Turbines

Education

California Polytechnic State University, San Luis Obispo

Thesis: "A Study of Shock Analysis Using The Finite Element Method Verified with Euler-Bernoulli Beam Theory; Mechanical Effects due to Pulse Width Variation of Shock Inputs, And Evaluation of Shock Response Of A Mixed Flow Fan"

Glendale Community College
  • Academic Honors for Outstanding Achievement

  • Airframe & Powerplant Certificate

Mechanical Engineering, BSME, MSME
Aerospace Technology, AS